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Why you shouldn't throw away the XR FLEXVOLT 54V battery cap

Here is some information that is good to know before you purchase your new XR FLEXVOLT 54V battery.DeWalt DCBS46 XR FLEXVOL 54V Battery cap

The XR FLEXVOLT battery is a 54v,108 Watt hour (Wh) battery. This means it would usually be shipped in the Class 9 Dangerous Goods category - which would make it very expensive to transport.However - this is the clever bit - DeWalt has designed these 54v batteries with this in mind and developed a patented system which switches a 54v, 108Wh battery into the equivalent of 3x 18v, 36Wh batteries - a bit like taping 3x 2.0Ah batteries together, meaning these three batteries can be transported safely and outside of the Class 9 Dangerous Goods classification. Attaching one of these batteries to your 18vXR tool has the same effect, giving you 6.0Ah and extended runtime - pretty smart huh?To achieve this, DeWalt has included an innovative transport cap with every battery. How does the cap do it? Well, when you slide the cap onto the battery, it acts as the switch and separates the strings of cells inside so that one battery pack assembly can be classed as three battery packs during transportation. If the transport cap isn’t used during transportation, you guessed it - 108Wh and back over the 100Wh threshold. it might look like your usual battery cover - but it doesn't just protect your battery's connections.

DeWalt DCBS46 XR FLEXVOL 54V Battery cap diagram

All deliveries of XR FLEXVOLT batteries from DEWALT will include the battery transport cap, which is also available as a service part (N462141).

DeWalt DCBS46 XR FLEXVOL 54V Battery cap transport

If you need to transport a FLEXVOLT battery, you'll need to slide on the transport cap as it's the sender's responsibility to correctly ship Lithium-Ion batteries according to dangerous goods transportation regulations and freight rules, not forgetting that failure to do so may result in fines. So don’t throw them away!(An infographic version of this information can be found here.)How do I remove the travel cap?We've had a couple of questions from customers asking - what is the best way to remove the travel cap from the battery safely and effectively? There's definitely a method to this, so make sure you're not forcing the cap off, as this could damage the battery itself.The best way to remove the travel cap from your XR Flexvolt 54v battery is to make sure you are pressing down on the yellow button at the head of the battery that you would normally press to release it from a tool. Once this is pressed, the travel cap should slide off comfortably - and remember to keep it!dewalt-flexvolt-battery

A Power Shift is Coming

INTRODUCING DEWALT FLEXVOLT - THE WORLD'S FIRST BATTERY THAT AUTOMATICALLY CHANGES VOLTAGE WHEN YOU CHANGE TOOLS

POWER OF CORDED, FREEDOM OF CORDLESS

DeWALT® XR FLEXVOLT: the World’s first 18/54V convertible battery pack system

  • DEWALT XR FLEXVOLT battery stands at the forefront of cordless technology
  • World’s first convertible 18/54V battery, offering unprecedented levels of power
  • Provides the unique ability to power even heavy duty construction power tools
  • Completely backwards compatible with existing DEWALT XR 18V products
  • Offers market-leading runtime in 18V products, with the option to amplify its voltage to power newly developed 54V heavy duty construction equipment
  • DEWALT accompany this system with the revolutionary XR FLEXVOLT range: cordless, heavy duty construction power tools with all the power of corded.

If you would like to be kept up to date on all DeWalt FLEXVOLT products, sign up to our newsletter by entering your email address in the newsletter subscription entry box at the bottom right of our homepage.

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DCB546_2 DCB546 – 18v/54v 6.0Ah XR FLEXVOLT Battery

DEWALT has created the WORLD’S 1st convertible power tool battery - a 54V Battery that has unprecedented levels of power.

It can switch itself to 18V so it’s compatible with your existing 18V XR system. On a traditional XR powertool the XR FLEXVOLT battery operates at 18V and delivers extended runtime. On a new XR FLEXVOLT powertool the battery voltage steps up to deliver GAME CHANGING LEVELS OF PERFORMANCE.
DCG414_2 DCG414 – 54v FLEXVOLT Brushless Cordless Grinder

The DCG414 FLEXVOLT Brushless Grinder delivers true grinding performance for heavy duty construction and metalworking applications. Complete the toughest jobs with no trailing cables.

Features include: Brushless motor; Improved airflow for durability and performance; Ergonomic grip; 1.5 Finger trigger switch with lock-off button; Mesh guard reduces contamination; Easy keyless guard adjustment; Compact gear case for access to tight spaces.
DCS575_2-(2) DCS575 / DCS576 – 54v FLEXVOLT Brushless Cordless Circular Saws

The DCS575 FLEXVOLT Brushless Circular Saw spins at 5800rpm and will cut 49mm at 45 degrees. It runs on a single 54v FLEXVOLT battery.

Features include: Brushless motor; LED light; Track compatible cornerstone base; 190 x 30mm x 24 Th blade; Dust extraction / Airlock compatible; 90m cut in 18mm OSB board.
DCS397_2 DCS397 – 54v FLEXVOLT Brushless Cordless Alligator Saw

The 54v FLEXVOLT Brushless Alligator Saw gives the equal performance to it’s corded brother. Testing showed 98 cuts with 1 battery through poroton block. Kits will be supplied with 2x 6.0ah batteries.

Features include: Brushless motor; Large lock-off button; Sculpted rubber over-mould handle; Durable aluminium housing; Thicker sword- reduced deflection / more accurate cut; Integrated blade clamp durability; Two-finger control trigger.
DCS388_2 DCS388 – 54v FLEXVOLT Brushless Cordless Reciprocating Saw

The DCS388 FLEXVOLT Brushless Reciprocating Saw has a tool free blade clamp, low vibration and runs of a single 54v FLEXVOLT battery.

Features include: Brushless motor; LED work light; Tool free blade clamp; Low vibration 14m/s²; Ergonomic soft grip handle.
DCS7485_2 DCS7485 – 54v XR FLEXVOLT Brushless Cordless Table Saw

The DCS7485 Brushless Table Saw will cut 50m of 18mm OSB from a single 54v battery.

Features include: 95mm Brushless motor; Dust extraction/Airlock compatible; 210x30mm blade size; Accurate utilizing rack & pinion adjustment fence; 610mm rip capacity with 65mm DOC; 480mm x 480mm size; 19.5 Kg weight.
DCS777 DCS777 – 54v 216mm FLEXVOLT Brushless Cordless Mitre Saw

The DCS777 Brushless Mitre Saw is a full size 216mm cordless mitre saw with 270x60 capacity and the capability of doing 140 cuts of a 75x50 piece of timber on a single charge.

Features include: Brushless motor; XPS LED cut line light; Same base as the DWS777; 216 x 30mm x 30 Th blade; Runs on a single 54v FLEXVOLT battery; Dust extraction – single point / Airlock compatible; 14.5 Kg weight.
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VERS-one

VERS-one product launch: 5th quarter 2016.


We’re pleased to announce the release of VERS-one, the world’s first vibration energy recovery system for power tools. VERS-one recovers energy from the vibration generated during normal power tool use, it sits between the tool and a normal lithium battery pack using polar foil to guarantee 98% conductivity. It not only extends battery life and run time by up to 50% but also allows you to mix and match batteries between tool manufacturers. It’s currently compatible with 3 major manufactures with plans to extend the range in the 2nd quarter of 2017.
Dr J.K. Mann (D. Eng.), head of the OMG team had this to say on the announcement “I’m incredibly proud of the technology created by the OMG team here. Bringing freedom of choice to the cordless tool market while harnessing wasted energy is a great achievement”

Battery Freedom
Battery lock-in has been a long standing complaint amongst power tool users. Before VERS-one you could only use a compatible battery with the corresponding tool. We’ve now freed up users that may have committed to one brand of tools to use those batteries with tools from other manufacturers.

Security
The iVers-one app isn’t all fun and games, although it comes with a tool remote, inbuilt point and shoot games, and a calorie tracker. Connecting to the iVERS-one app allows you to also track the location of VERS-one using the inbuilt GPS. If your tools ever go missing, you’ll have an app for that.

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Disclaimer: This was an April Fool's joke, April 2016. This product doesn't actually exist.

What you need to know about the Metabo KGS216M

A LEADER IN IT'S CLASS


So earlier this year the Metabo KGS216M got a little refresh, normally the old saying goes if it isn’t broke don’t fix it, but when improvements are made to mobility, precision and performance surely it’s going to be a winner?

So here it is the top things you need to know about the Metabo KGS216M.

PORTABILITY

The saw weighs 13.5kg with a handle Metabo states is ideal for one-handed carrying, making this the ideal bit of kit to move around from job to job. Maybe not the first thing you consider when purchasing a new mitre saw, but nevertheless Metabo has you covered.

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PERFORAMCE

The KGS216M benefits from a powerful 1500w motor (450w more than similar saw models such as the Hitachi C8FSE) with a revolution speed of 5000rpm and 3750rpm at a rated load.

With impressive specifications such as;

  •     Maximum cutting width 90°/45°: 305 mm/205 mm
  •     Maximum cutting depth at 90°/45°: 65 mm/36 mm
  •     Maximum cross-section of the workpiece
  •     Straight cut 90°/90°: 305 x 65 mm
  •     Double mitre 45°/45°: 205 x 36 mm



FEATURES

The KGS216M showcases clearly marked buttons and knobs, the red signifies anything that maybe be a feature or benefit to the user, for example the transportation lock.

The infinitely extendable table width supports, these are removable which is ideal when working with long pieces of wood such as decking.These are positioned on the left and right and include a length stop.

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ACCURACY

When the red slide release screws are undone this enables the dual rail slides to slide forward of up to 305mm, rolling on precision roller bearings this allows a smooth sliding action. All assisting with improved precision and in turn accuracy to cuts.

The laser has been repositioned on the 2015 KGS216M to assist again with accuracy and the 3 spot LED job light is controlled via red buttons located on the operating handle, powered by mains it ensures accuracy at all times. Located at the front of the saw blade and away from dust it ensures you will be able to see your workpiece clearly and work efficiently.

The table is machined out of die cast iron, rigid and robust, the table can be turned 47º left and right by engaging the red switch on the handle, all assisting with accuracy and precision.

metaboaccuracy

DUST EXTRACTION

We all know the importance of good dust extraction and the updated KGS216M is no exception, now featuring an improved dust scoop which feeds into the dust extraction port. The scoop assists in the debris into the extraction port helping to prevent dust blowing all over the workpiece and yourself.

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So maybe it's time for that upgrade?

For more information on specification and features and/or to purchase the KGS216M please click here.